Unnecessary Machining A common mistake when designing parts is designing unnecessary features to machine. Such unnecessary machining adds to your run time and final production cost. There are many approaches that may be a neat addition to your machine visually, but add significant run time to machine away the remaining material. Instead, eliminate the need […]
Broaching is a machining process that uses a toothed tool to remove material in a consistent and accurate way. There are two types of broaching services, linear and rotary, which are used to produce different kinds of machining finishes, but in either case, production broaching is typically only used for precision applications and high-quantity production. […]
Milling is a common machining process that involves the use of a machine, known as a milling machine, to remove material from a stationary workpiece using a rotating cutting tool. With milling, the workpiece remains stationary, whereas the cutting tool rotates. As the rotating cutting tool presses against the workpiece, it removes material. Milling Machines […]
High-feed milling is a process that maximizes the removal of material in the shortest amount of time. If not applied properly, high-feed milling can create some improper results, which is why some manufacturers have begun to move away from the process due to what they consider reliability concerns. For machinists that would like to take […]
Read More… from 5 WAYS TO MAXIMIZE THE EFFICIENCY OF HIGH-FEED MILLING PROCESSES
High-efficiency milling has gotten a lot of attention in recent years as a way to substantially increase metal removal rates with solid carbide end mills on almost any kind of milling machine. Although, a common mistake is that many shops confuse HSM (high speed machining) with HFM (high feed machining). A High Feed End Mill […]
Vapor deposition techniques are the preferred processes for thin coatings because the techniques produce products with superior hardness, wear resistance, smoothness and oxidation resistance on tools such as end-mills, drills and reamers. These thin coatings made through vapor deposition are typically able to function in unique, high-stress environments. Of the two general categories of vapor […]
What is the Difference Between Mold and Die? A DIE IS a block of metal with a special shape or with a pattern cut into it that is used for shaping other pieces of metal such as coins or for making patterns A MOLD (or mould) is a container that you pour liquid metals or […]
