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5 Mistakes to Avoid When Designing Parts

Millstar Canada

Unnecessary Machining A common mistake when designing parts is designing unnecessary features to machine. Such unnecessary machining adds to your run time and final production cost. There are many approaches that may be a neat addition to your machine visually, but add significant run time to machine away the remaining material. Instead, eliminate the need […]

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Pros of 5-Axis Mills

5-axis mills

Some time ago, owning even a single 5-axis CNC machine was a luxury. Although, as both hardware and software advance, and more 5-axis mills enter the pre-owned market, small scale shops have begun to branch out into this more precise style of machining. Do you think it may be time for a new addition to […]

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How Broaching Works

Millstar USA

Broaching is a machining process that uses a toothed tool to remove material in a consistent and accurate way. There are two types of broaching services, linear and rotary, which are used to produce different kinds of machining finishes, but in either case, production broaching is typically only used for precision applications and high-quantity production. […]

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Working With Carbon-Fiber Composites: Aerospace

Carbon-Fiber Composites

In aerospace, working with lightweight composite materials is more than common. Standard tools and methods designed for working metal just won’t cut it when it comes to manufacturing aerospace components made for these specific materials. Carbon-fiber material is also very abrasive, so with a typical cutting tool that may last for several hundred holes on […]

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Millstar Profile Milling Inserts and Coatings

Millstar Profile Milling Tools represent the latest advances in both profile and contour milling technology. Millstar allows customers to see greater results such as shorter machining and lead times and higher machining accuracy. Customers of Millstar include die and mold machining companies, aluminum extrusion companies, high speed machining mold makers and companies from the aerospace […]

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