2-Flute Finishing End Mills | Epic Tool - Part 2
Epic Tool

Basic CNC Tooling for Digital Woodworkers

Understanding CNC mills can be confusing due to the overwhelming minutiae of design detail and a bewildering number of choices. But, it doesn’t have to be that way. Fortunately, woodworkers have a fairly narrow focus: Cutting wood on a CNC. We have special considerations to consider but the good news is that by focusing on […]

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What Is SFM in Machining?

YesTool

What does SFM stand for? In terms of CNC operations, the acronym SFM stands for Surface Feet per Minute. But what does that mean? Well, it’s how quickly a cutting tool moves across the surface of a workpiece during a CNC machining operation cycle. For machinists, it’s an easily understood common denominator for describing tool […]

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How Broaching Works

Millstar USA

Broaching is a machining process that uses a toothed tool to remove material in a consistent and accurate way. There are two types of broaching services, linear and rotary, which are used to produce different kinds of machining finishes, but in either case, production broaching is typically only used for precision applications and high-quantity production. […]

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The Growing Role of CNC Machines in the Medical Industry

CNC Machine

Cleanliness and accuracy are two things the medical industry is well known for. It’s probably in our best interest it’s this way. This is especially true when it comes to the production and maintenance of medical equipment. CNC machines help power the entire industry by allowing the machining of various types of medical devices by […]

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Slotting Efficiently With Miniature Cutting Tools

Millstar Canada

Slotting is one of the most difficult operations on a tool. Whether your tool is a 1” diameter drill or a .032” precision end mill, during slotting operations, a lot of force and pressure is applied to the entire cutting edge of the tool. This results in slower speeds and feeds and increased tool wear, […]

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Working With Carbon-Fiber Composites: Aerospace

Carbon-Fiber Composites

In aerospace, working with lightweight composite materials is more than common. Standard tools and methods designed for working metal just won’t cut it when it comes to manufacturing aerospace components made for these specific materials. Carbon-fiber material is also very abrasive, so with a typical cutting tool that may last for several hundred holes on […]

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Milling: Horizontal vs. Vertical

Bed Mill

Milling is a common machining process that involves the use of a machine, known as a milling machine, to remove material from a stationary workpiece using a rotating cutting tool. With milling, the workpiece remains stationary, whereas the cutting tool rotates. As the rotating cutting tool presses against the workpiece, it removes material. Milling Machines  […]

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5 WAYS TO MAXIMIZE THE EFFICIENCY OF HIGH-FEED MILLING PROCESSES

Millstar USA

High-feed milling is a process that maximizes the removal of material in the shortest amount of time. If not applied properly, high-feed milling can create some improper results, which is why some manufacturers have begun to move away from the process due to what they consider reliability concerns. For machinists that would like to take […]

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4 & 6 Flute High Feed End Mills

flute high feed end mills

High-efficiency milling has gotten a lot of attention in recent years as a way to substantially increase metal removal rates with solid carbide end mills on almost any kind of milling machine. Although, a common mistake is that many shops confuse HSM (high speed machining) with HFM (high feed machining).  A High Feed End Mill […]

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Vapor Deposition Techniques: PVD

Aircraft Manufacturing

Vapor deposition techniques are the preferred processes for thin coatings because the techniques produce products with superior hardness, wear resistance, smoothness and oxidation resistance on tools such as end-mills, drills and reamers. These thin coatings made through vapor deposition are typically able to function in unique, high-stress environments. Of the two general categories of vapor […]

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