HIGH-FEED MILLING PROCESSES | Epic Tool - Part 4
Epic Tool

How Broaching Works

Millstar USA

Broaching is a machining process that uses a toothed tool to remove material in a consistent and accurate way. There are two types of broaching services, linear and rotary, which are used to produce different kinds of machining finishes, but in either case, production broaching is typically only used for precision applications and high-quantity production. […]

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Reducing Heat Generation in Cutting Tool Applications

heat generation

Heat is a natural byproduct with any cutting tool application, but it’s important that you know how to minimize it, as it will improve the life of your tool. Heat isn’t always bad and doesn’t need to totally be avoided, although, controlling heat will help prolong your tool life. Taking every precaution possible to redirect […]

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The Growing Role of CNC Machines in the Medical Industry

CNC Machine

Cleanliness and accuracy are two things the medical industry is well known for. It’s probably in our best interest it’s this way. This is especially true when it comes to the production and maintenance of medical equipment. CNC machines help power the entire industry by allowing the machining of various types of medical devices by […]

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Working With Carbon-Fiber Composites: Aerospace

Carbon-Fiber Composites

In aerospace, working with lightweight composite materials is more than common. Standard tools and methods designed for working metal just won’t cut it when it comes to manufacturing aerospace components made for these specific materials. Carbon-fiber material is also very abrasive, so with a typical cutting tool that may last for several hundred holes on […]

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Millstar Profile Milling Inserts and Coatings

Millstar Profile Milling Tools represent the latest advances in both profile and contour milling technology. Millstar allows customers to see greater results such as shorter machining and lead times and higher machining accuracy. Customers of Millstar include die and mold machining companies, aluminum extrusion companies, high speed machining mold makers and companies from the aerospace […]

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Milling: Horizontal vs. Vertical

Bed Mill

Milling is a common machining process that involves the use of a machine, known as a milling machine, to remove material from a stationary workpiece using a rotating cutting tool. With milling, the workpiece remains stationary, whereas the cutting tool rotates. As the rotating cutting tool presses against the workpiece, it removes material. Milling Machines  […]

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5 WAYS TO MAXIMIZE THE EFFICIENCY OF HIGH-FEED MILLING PROCESSES

Millstar USA

High-feed milling is a process that maximizes the removal of material in the shortest amount of time. If not applied properly, high-feed milling can create some improper results, which is why some manufacturers have begun to move away from the process due to what they consider reliability concerns. For machinists that would like to take […]

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